Blue industrial automation icon tubing and bins

Kahler Automation partners with diverse businesses across the industrial sector. The Kahler team has authored many unique projects, including irrigation and wastewater treatment management, prison and hospital door access controls, loading and inventory tracking of LP and NH3, mining operation controls, and many more industrial automation projects.

Several of these projects required the creation of custom solutions that have become standards over time. This is one of the many benefits of partnering with a company willing to take on projects that often have more unknowns than knowns. With an experienced engineering team and proven products designed with modularity in mind, Kahler can assist in virtually any industry.

hands working on a wiring panel

TURN YOUR IDEAS INTO PRODUCTS — CUSTOM total CONTROL systems FROM KAHLER AUTOMATION

Original Equipment Manufacturing solutions

  • Deliver products your customers can count on while reducing costs

  • Unmatched industry experience and a dedicated crew of skilled hardware & software engineers, project coordinators, and product specialists

  • Leading provider of customer industrial control solutions that expand with your business needs

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CONTAINER FILLING SYSTEMS

3d render of a filling system button panel barrels tubing

Kahler has created many custom solutions for controlling container-filling, from kegs to totes to water towers

Custom industrial automation solutions

  • Control container filling, from kegs to totes to water towers

  • In many of these applications, a laser-guided stinger is used to precisely fill the container

  • This technology — coupled with Kahler controllers, container shuttling equipment, and process management software — provides a complete automation solution

4 large storage bins

our powerful software gives you complete control of the transloading process.

Make transloading more efficient, more accurate, and more profitable

  • Control every aspect of the process — adjusting gates, running belts, engaging legs, monitoring hazards

  • Record detailed product data in real-time

  • Transfer bulk materials fast, precisely, and efficiently, 24/7

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EACH PORTABLE CONTROL SYSTEM IS A DROP-IN-PLACE CONTROL SOLUTION, BUILT TO THE CUSTOMER'S PRECISE SPECIFICATIONS.

Complete, ready-to-go, bulk liquid material handling automation solution

  • Housed within a 40-foot high cube dry container, modular and customizable to your exact needs

  • Every element installed, programmed, configured, and tested before shipping

  • Facility operators trained in advance

  • Just supply power and plumbing, and your control system is ready to run

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large pile of sugar beets

Kahler assisted a large grower by creating a system to monitor temperatures within their giant beet piles

Monitor temperatures within giant beet piles

  • Spoilage from excessive heat is a key challenge in the sugar beet processing industry

  • Cool air fed into tubes under the beets controlled by an innovative Kahler system ensures a constant 34° F temperature

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ETHANOL 

corn field with ethanol plant in the background

Kahler has been part of the automation solution at THE VAST MAJORITY OF U.S. ethanol facilities

part of the automation solution at the vast majority of U.S. ethanol facilities

  • Focus on grain and by-product management

  • Each site required a unique automation solution in order to realize maximum efficiencies

  • Control of grain receiving, truck receive and loadout, door controls, traffic routing equipment, and scale integration software

And many more

Some of the many areas Kahler Automation has provided automation solutions: 

Food Processing • Grain Processing • Grain Handling • Fertilizer Manufacturing (Liquid and Dry) • Ag. Chemical Formulators • Fluid Dispensing Systems • Dry Material Truck Load-out Systems • Ethanol • Lubricant Formulators • Packing (Liquid and Dry) • Mining (subterranean) • Foundries • Plastics Industry • Material Handling • Machine Tools (Motion Controls and Production Reports) • SCADA (Supervisory Control and Data Acquisition) • Waste Water Treatment Systems (Central Plant, Lift Station Packages) • Refrigeration Systems • Motion Control (3 Axis) • Production Monitoring Systems • Tank Farm Monitoring Systems • Building Automation Systems • Energy Management Systems • Conveyor Controls • Corn Sweetener Processing